Equipment Reliability and Maintenance - Brady
Visual Workplace for Lean Enterprises

Equipment Reliability and Maintenance

Visuals and Total Productive Maintenance (TPM)

Lean manufacturers know that reliable production processes are critical to their operations. As a result, the focus of equipment maintenance is shifting from fixing breakdowns to maximizing uptime and overall equipment effectiveness (OEE). This approach is called total productive maintenance, or TPM.

How visuals can benefit your TPM and reliability programs: Simplified operator-based care training, faster detection of operating abnormalities (predictive maintenance), quicker troubleshooting and root cause analysis, reduced store inventory, fewer unplanned MRO purchases, and improved safety and employee morale.

Types of TPM Visuals

Lubrication Visuals - Equipment Reliability - Visual Workplace

Lubrication Visuals
Lubrication errors (both under and over lubrication) are one of the major causes of equipment failures. To maximize OEE, ensure employees can easily find lube point, readily detect the proper levels, and correctly apply the right amount of lubricant at the appropriate time.

Inspection Visuals - Equipment Reliability and Maintenance Inspection Visuals
Use predictive maintenance visuals that make it easy for operators or anyone in the plant to quickly detect operating abnormalities and emerging failures before they become a problem.

Equipment Identification for Workplace Organization

Speed Troubleshooting & Repair
Include “to” and “from” information on equipment ID labels to make it easier to trace lines in electrical and piping systems.

Storeroom Management - Visual Workplace

Storeroom Management
Up to 25% of downtime is taken up with parts-related issues: going to get parts, looking for the right part, ordering parts, etc. Visuals can greatly simplify these tasks, resulting in faster turnaround, lower inventory costs and improved overall equipment effectiveness.

Predictive Maintenance - Visual Workplace Predictive Maintenance
Use visuals to ensure that vibration, ultrasound and infrared measurements are taken at the exact same spot each time - no matter who takes the reading – to ensure comparable data over time.

 
 

Brady identifies and protects products, people, and premises with high performance labels, industrial label printers, software, safety & facility identification, spill control, Lockout Tagout solutions and more. Brady helps you create and maintain safer work environments and comply with regulatory standards. Our high-performance materials clearly identify products, components and other assets, even in the most extreme conditions.